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Steering update & 6K service-

Firefly

Active member
Steering Update.

Got my 6,000 mile checkup and had them troubleshoot my steering binding problem. I didn't get to talk to the tech, but the notes say a code P0636 for DPS says possible loose connection or bad ground. They found a loose main chassis ground under the seat that they think could have been the cause of the intermittent steering problem. I never got a code or failure or anything - not sure how they did. They also state in their tech notes that the problem could have been caused by ME !

I'll post the entire service record here for all to see. What I would recommend is checking your ground connections under the seat. I rode for 2 hours last night, pretty hard riding, and the steering worked fine. In my mind I kept thinking I felt a lock, but I don't think it really did - just a psychological thing I'll have to get over - always looking for it to bind up now.

A warning about service bills, they add all of the warranty stuff on the bill and then are supposed to show a WARRANTY CREDIT. My original bill for all they did, including the 6,000 service with valve check was around $900.00 - which the guy gave me as the total I owed - then I told him I needed to see the detailed report because that sounds way too high. After looking at the report and doing the Warranty Credits, the 6,000 mile service was $ 563.47 - which was more what I thought it would be.

The valve clearance was fine - not sure I would get it checked at 6,000 if I had to do it all again - maybe wait until 18,000 for first valve check.
All in all - happy to be back on the road - hoping things will keep running well.

Considering the importance of the DPS having power, perhaps redundant wiring in parallel would be a good idea to make sure there is not a failure.
Just check all your wiring and make sure all is secure!

6,000 mile service:
Spark Plugs $ 8.50
Oil Filter $ 17.99
O Ring $ 5.50
Gasket $ 2.50
5W40 BRP Oil $ 65.00
6,000 mile service $ 222.50 (2.5 hours)
Inspect Valves $ 222.50 (2.5 hours)

Tech notes on 6,000 mile service:

I pulled panels and gained access to the motor. I removed the valve covers and inspected the valve clearance. They are in spec. No adjustment needed. I changed oil and filter, adjusted the tire pressures, inspected the drive belt tension, adjusted the parking brake, lubed pivot points, inspected the air filter-OK, checked brake fluids, adjusted coolant level, checked for fault codes, checked all lights and signals and horn, inspected wheel lug torques, inspected tire wear-OK, replaced spark plugs.

Warranty Tech Notes:

Customer complaints: Steering binds after 15-30 minutes, Brakes are squeaking, Check for outstanding bulletins

1. Checked for fault codes. Looks like all could have been caused by customer. Disconnected items while switching key on. I see no codes that will cause the steering problem. I will have to test drive when weather permits. I updated the cluster. No updates available for any other items on this machine (DPS, VCM or ECU).

2. Brake squeal is normal. At customer expense there is a brake pad kit available to help with this issue.

The code P0363 for DPS says possible loose connection or bad ground. I checked all ground fasteners and power plug. I found a loose main chassis ground under the seat. This may have been the cause of the intermittent problem. The code that came up when this power steering unit fails is not present. Also when the DPS fails. Along with the code that says not serviceable, machine will also go into limp mode. (45 mph). I test rode bike for 15 miles. Rechecked for codes. None. All seems ok now.

Warranty bulletin - Parking Brake

I performed parking brake bulletin. .70 hr
Warranty - Shifting Improvement
2008 Can-Am Spyder SM5
Replaced angle rotation sensor .30 hr.
 
Interesting point - I wasn't really thinking about that sensor. Still don't get why that sensor should affect steering.

I think they over-engineered some things on the Spyder.
 
2. Brake squeal is normal. At customer expense there is a brake pad kit available to help with this issue.

Isn't there a service bulletin to replace squeeky brakes?
post-1371-1231447029.jpg
 
Isn't there a service bulletin to replace squeeky brakes?
post-1371-1231447029.jpg
Read the first sentence. "Brake pads featuring a new compound are available..." It does not say they will replace them under warranty. The second page of this bulletin does specify a short range of serial numbers that qualify for warranty replacement. Others will be at owner's expense, unless you have a very kind dealer, since BRP won't reimburse him.
-Scotty
 
Steering Update.


The code P0363 for DPS says possible loose connection or bad ground. I checked all ground fasteners and power plug. I found a loose main chassis ground under the seat. This may have been the cause of the intermittent problem. The code that came up when this power steering unit fails is not present.

:yikes: I have had my power assist on the steering intermittently failing at slow speeds. At least that's when it is most noticeable. Read this went uh oh, may be my problem. I had attempted to add a ground wire to the chassis ground under the seat a few months ago, the one by the fuses. It turned but did not screw out before I realized there was a nut underneath. :banghead: Ended up connecting my ground somewhere else. Today, after reading this post, I checked and though the bolt seemed tight, it would turn with a wrench rather easily. I squeezed a wrench in on the nut and got about a half turn on the bolt to tighten it. Went for about a 45 minute ride and no steering issues, felt like the old Spyder through the local roundabouts!:clap:

Thanks for posting Firefly and others use caution on that ground!
 
Read the first sentence. "Brake pads featuring a new compound are available..." It does not say they will replace them under warranty. The second page of this bulletin does specify a short range of serial numbers that qualify for warranty replacement. Others will be at owner's expense, unless you have a very kind dealer, since BRP won't reimburse him.
-Scotty

I sent this to my dealer two days ago. They call me and king girl who sell me :spyder2:told, that they will replace brakes free of charge on next service.:bowdown:
 
My Bill for my 6,000 mile (7,800 miles) service is just under $200.00. My dealer doesn't even touch the valves until they can hear them making a bit of noise. They have lots of experience. So, I'll take their word.

They did mention I have about 30% left on my rear brake. The fronts are fine. And, my rear tire is about to hit the wear indicator. Everything else is great.

Oh! And, they had to replace a blown exhaust gasket, which was warranted.
 
Hey Firefly

Firefly you said in your previous post "They found a loose main chassis ground under the seat that they think could have been the cause of the intermittent steering problem. "

Where under the seat is this wire? Can it be found easily? How deep into the spyder do you have to go to find it? I would like to have this checked as well as the gear position sensor. It would be nice to have an idea of what to look for. Any photos would be great if anyone has them.
 
...My dealer doesn't even touch the valves until they can hear them making a bit of noise. They have lots of experience. So, I'll take their word....
Although I think BRP's interval for this is still way overblown, and the high mileage riders here are reporting many more miles before valve adjustment is needed, I wouldn't count on this approach. Depending on the engine design, some valve trains get looser and noisier as they wear, and some get tighter, without any increase in noise. An engine with loose valves will live just fine, but too tight can cause engine damage. The only way to tell for sure is to know your engine well, something no Spyder tech can do yet, due to the newness of the machine, and to physically check the clearance at reasonable intervals. I highly recommend an actual clearance check at 12K, no matter how it sounds.
-Scotty
 
Firefly you said in your previous post "They found a loose main chassis ground under the seat that they think could have been the cause of the intermittent steering problem. "

Where under the seat is this wire? Can it be found easily? How deep into the spyder do you have to go to find it? I would like to have this checked as well as the gear position sensor. It would be nice to have an idea of what to look for. Any photos would be great if anyone has them.

I didn't get to talk to the tech directly, but I believe it was the very visable ground on the BRAKE side of the Spyder. Pop your seat and you'll easily see it.

I only got the 6,000 valve check done because BRP recommends it - and since I have the 5 year BEST warranty - I want to follow their guidelines and make sure I keep the bike in warranty.

That being said, I think checking them every 12K would be just fine. I'm going to wait until 18K before checking them again.

Not sure which of the 'fixes' solved my steering problem - the new Gear Sensor or the loose wire - but the steering has been perfect ever since.
 
Although I think BRP's interval for this is still way overblown, and the high mileage riders here are reporting many more miles before valve adjustment is needed, I wouldn't count on this approach. Depending on the engine design, some valve trains get looser and noisier as they wear, and some get tighter, without any increase in noise. An engine with loose valves will live just fine, but too tight can cause engine damage. The only way to tell for sure is to know your engine well, something no Spyder tech can do yet, due to the newness of the machine, and to physically check the clearance at reasonable intervals. I highly recommend an actual clearance check at 12K, no matter how it sounds.
-Scotty

Scotty:
If I am not mistaken, I think they mentioned that they will check the valves during the 12,000 mile service. Just not sooner, unless they feel a need.
 
Yepper.. my dealer said 6k is too early. I told them just to make sure my warranty was good regardless of what they did... or didn't... do.
.

Scotty:
If I am not mistaken, I think they mentioned that they will check the valves during the 12,000 mile service. Just not sooner, unless they feel a need.
 
I didn't get to talk to the tech directly, but I believe it was the very visable ground on the BRAKE side of the Spyder. Pop your seat and you'll easily see it.

I only got the 6,000 valve check done because BRP recommends it - and since I have the 5 year BEST warranty - I want to follow their guidelines and make sure I keep the bike in warranty.

That being said, I think checking them every 12K would be just fine. I'm going to wait until 18K before checking them again.

Not sure which of the 'fixes' solved my steering problem - the new Gear Sensor or the loose wire - but the steering has been perfect ever since.

Well, I went out and checked and there is a very visible ground type wire on the brake side of the spyder under the seat. The part of the wire that is accessible is not loose at all. So unless it is loose on the other end, that is not my problem. Thank you though.
 
Well, I went out and checked and there is a very visible ground type wire on the brake side of the spyder under the seat. The part of the wire that is accessible is not loose at all. So unless it is loose on the other end, that is not my problem. Thank you though.
Its ez enuff to check the other end d...just take the left side panels off to get to the battery....the other end of the negative wire u see under the seat is connected to the negative post on the battery....actually it and the main neg battery lead and it are tied together....just dont try to loosen the negative wire under the seat.....it has a nut on the backside that you have to pull a lot of panels, and be a contortionist to get too..DONT ask me how i know:D

as a side note, i need to copy d's title...very handy member, but spell it handi :D
 
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