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Rust dust

Screw-Hex. Flange DIN.6921 S.Grip
250001017
$10.49

I do not have my Spyder maintenance logs handy. Is that the part number for the large flange bolt or the original bolt with small flange. I ask since last week a person posted that they ordered from Cheap Cycle Parts and was sent the old style vs the later upgraded style.
 
Do not use Moly Grease. Use Moly Paste. As for the bolt, the reason for not reusing it is on account of the pre applied threadlocker which is considered one time use. The bolts are not torque to yield so structurally they are fine. Be aware that on line suppliers are still selling the old style bolt / washer setup. Last week on the FB group a person showed his recently replaced bolt that he purchased on line and it was the older type.

PMK what is the difference between moly paste and moly grease? TIA.[
 
I do not have my Spyder maintenance logs handy. Is that the part number for the large flange bolt or the original bolt with small flange. I ask since last week a person posted that they ordered from Cheap Cycle Parts and was sent the old style vs the later upgraded style.

The two styles have different part numbers. The parts catalogs for 2014 and 15 still show the older bolt and washer. Nothing wrong with the old one as long as you use it with the washer. You can use the new style with the large flange on any of them as well.

Its likely that Cheap Cycle Parts sent the part number ordered. The PN has not been superseded and both are still available.
 
PMK what is the difference between moly paste and moly grease? TIA.[

Moly grease is a grease with moly added to supplement its high pressure lubrication qualities.
Moly paste is made of moly powder with just enough grease or other compounds to hold it together as a paste. The moly IS the lubricant, not an additive.

Moly paste works well in extreme pressure situations and does not wash out or melt like petroleum based grease. Spline lubes are almost always a form of moly paste.
 
The part number for the flange bolt is 705502292. Just ordered mine from my dealer who doesn't keep at least one in stock. When I mentioned why they should, the reply was, we've never seen a spline failure. That's hard to believe.
 
I just yesterday had a dealer service and asked them to check the pulley ( I check it occasionally and have never seen a problem). They reported no problem at 14000km, and they also told me they had never seen a spline failure. Why wouldn't I believe them ?
 
....... When I mentioned why they should, the reply was, we've never seen a spline failure. That's hard to believe.

....... They reported no problem at 14000km, and they also told me they had never seen a spline failure. Why wouldn't I believe them ?

Admittedly, some dealers just might not ever bother to keep aware of what's happening in the broader Spyder community and so they really may not be aware of this as an issue (poor product awareness & customer service! :mad:) but I reckon it's more likely 'weasel wording' their way around the issue - cos if you look at it out of the corner of your jaundiced dealer's eye and put a PR spin on it the right way, then that stuff in bold in the quotes is probably true!! nojoke

But only cos it's not usually the shaft or the spline on the shaft that fails, it's the bloody bore in the pulley that goes ON the spline that craps itself! :banghead:
 
The two styles have different part numbers. The parts catalogs for 2014 and 15 still show the older bolt and washer. Nothing wrong with the old one as long as you use it with the washer. You can use the new style with the large flange on any of them as well.

Its likely that Cheap Cycle Parts sent the part number ordered. The PN has not been superseded and both are still available.

I bought mine from the local dealer. I know the guys there, got the impression the earlier style had been superseded, but honestly did not read it or see it myself. Whatever Kevin did while looking up the PN, he got the large flange for me though. If both are still available then I doubt it makes a difference which is used.

I plan to reuse our large flange bolt since I did drill it and locwire it.
 
I do not see why some are so concerned ,as long as the bolt has loctite put on it .The bolt does nothing but stop the sprocket from sliding off .
 
The long and the short of it, is that I believe we are all thinking this one a little to hard!!!! To me this is nothing more than a case of shorty quality control like the darn wheel nuts on the F3's!! They got a bad batch of pulleys that didn't get heat treated enough and there you go. Yes they should put some type of never seize or grease, or what ever you want to call it on there, hell I don't put anything back together with out some thing, because I don't want problems taking it apart next time I have to work on it! As far as the bolt well to me 115-120 ft lbs isnt that much for that bolt, if you feel you need to replace it, do it, would I put Loctite on it, yes on that, but I would not put anything stronger than a blue! We all tend to take things to the upper limits, when some times we throw good money over bad for what, nothing!!! This red rust seems to be a fragmented issue, it's scattered all over the place, no rhyme to reason, ether they did install the pulleys the right whey to start with, or they got a bad batch of pulleys! Anyway it's some thing else for us to keep a eye on and maintain, like oil changes, and tire pressures!! Have a good day, I am off my soap box!!!:coffee: Maybe we can beat this one to four pages!!:yikes:
 
The part number for the flange bolt is 705502292. Just ordered mine from my dealer who doesn't keep at least one in stock. When I mentioned why they should, the reply was, we've never seen a spline failure. That's hard to believe.

I was told the part number is 250001017 That is what I just ordered. Is it wrong?
 
To the original poster... If your sprocket is only lightly worn, ie. after cleaning up is slips back onto the shaft nicely with little play then imho it's better to use it rather than fit a replacement. The reason is that the contact surface of the sprocket against the flange of the shaft is small (marginal imo and part of the original issue.). These contact surfaces will be worn because of their movement against each other but on the plus side they are worn into each other and have good contact so will fit well upon tightening.

If using a new sprocket the contact surface with the shaft flange will be smaller because the slightly worn part of the shaft will not make contact with the new sprocket. The new contact area will be smaller diameter and consequently have less surface area to carry the end load. I'm sure BRP have taken this into account because the updated sprocket is machined with a wider contact surface so as to be better usable on a worn shaft and also provide a larger contact area on a new shaft.

Important! Be sure when the sprocket is refitted that the shaft end is sufficiently recessed in the sprocket that the bolt flange cannot come into contact with it when fully tightened.

The output shaft is hardened steel. The sprocket is usually the casualty when you see the red dust.
 
Too much presumption! The shaft is indeed hardened steel and the sprocket is cast iron.

See the pictures below for the wear on both. You can see the mating lines where both parts are worn together.
 

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The output shaft is hardened steel. The sprocket is usually the casualty when you see the red dust.

Exactly as it should be. Those persons insistent upon BRP has a batch of faulty pulleys that were incorrectly heat treated would be super disgusted if hardened pulleys had been installed.

Never researched heat treatment of cast steel, but suspect the pulley is not or is low heat treat capable.

Correctly lubricated is the key. Works well in bearings, transmissions, engines etc. Dry fit dynamic parts never fare well when compared to lubricated parts, unless slippage is a concern.
 
Too much presumption! The shaft is indeed hardened steel and the sprocket is cast iron.

See the pictures below for the wear on both. You can see the mating lines where both parts are worn together.


Want to add, if a person is removing the pulley to accomplish a wear inspection with intentions to clean and reuse the pulley, painting or somehow placing an index mark so the pulley is installed onto the same mating splines is a good thing.

Prior to removing our pulley years ago for inspection / lube / reinstall, I marked the gearbox shaft and pulley with a very slight index. Forget if I filed or used a small cut off wheel. Reassembly had it all back in the same orientation.

Yes, the do wear together.
 
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