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Factory Tour Was awesome!

Tango

Well-known member
Awesome indeed! It was the first time since 2008 that the Spyder assembly line was opened for a tour. We walked among all the Spyders being built. In and around all the work stations, we were able to touch them and see up close how things are done. No standing behind a line 5' away. Sorry no pics allowed. They did have the official BRP photographer with us every step of the way. We were able to ask lots of questions. Luckily for us the Spyder Plant Manager was our tour guide. It was said that BRP received a bad batch of tires from Kenda. They have read all the complaints about the premature rear tire wear on the 14's. They are actively pursuing all their options. And a solution is coming down soon. We had a great lunch served by the Corporate Chef himself. I had a steak so tender using a knife was overkill. We did spy three Spyders outside the design building. A Robins Egg Blue; a dark Yellow; and one with no body panels on it. The Museum tour gave you an idea how much of a genius Joseph Bombardiere was. He was so far ahead of everyone with his thinking. The only disappointment was that no one thought to have the Spyder Store open for our visit. I'm sure the Monday tour will have the pleasure of shopping there. Many thanks to Erick, Jorvanny, Steve(BRP Care) Rene and the others whom I apologize, can't recall their names. You took the time to make our trip very enjoyable. I hope you decide to do this again in the future. :thumbup: Tom :trike:
 
Did anyone from BRP mention a real fix regarding excessive heat for those of us who have one of the 2013 RT LTD heat? The warmer it gets, the hotter my RT LTD gets.
 
Did anyone from BRP mention a real fix regarding excessive heat for those of us who have one of the 2013 RT LTD heat? The warmer it gets, the hotter my RT LTD gets.

Sorry. But it was not brought up. :hun: Tom :trike:
 
Did anyone from BRP mention a real fix regarding excessive heat for those of us who have one of the 2013 RT LTD heat? The warmer it gets, the hotter my RT LTD gets.

Sorry. But it was not brought up. :hun: Tom :trike:

Maybe the Monday folks will ask! As for rear tires, I have to get mine replaced on Monday . . . just over 4,200 miles! :banghead: I wonder when they started receiving the bad tires . . . :dontknow:
 
Maybe the Monday folks will ask! As for rear tires, I have to get mine replaced on Monday . . . just over 4,200 miles! :banghead: I wonder when they started receiving the bad tires . . . :dontknow:

It must have been some time before Feb, because that's when mine was built and I'm better than 1/2 gone in 4200 miles. :yikes:
 
Awesome indeed! It was the first time since 2008 that the Spyder assembly line was opened for a tour. We walked among all the Spyders being built. In and around all the work stations, we were able to touch them and see up close how things are done. No standing behind a line 5' away. Sorry no pics allowed. They did have the official BRP photographer with us every step of the way. We were able to ask lots of questions. Luckily for us the Spyder Plant Manager was our tour guide. It was said that BRP received a bad batch of tires from Kenda. They have read all the complaints about the premature rear tire wear on the 14's. They are actively pursuing all their options. And a solution is coming down soon. We had a great lunch served by the Corporate Chef himself. I had a steak so tender using a knife was overkill. We did spy three Spyders outside the design building. A Robins Egg Blue; a dark Yellow; and one with no body panels on it. The Museum tour gave you an idea how much of a genius Joseph Bombardiere was. He was so far ahead of everyone with his thinking. The only disappointment was that no one thought to have the Spyder Store open for our visit. I'm sure the Monday tour will have the pleasure of shopping there. Many thanks to Erick, Jorvanny, Steve(BRP Care) Rene and the others whom I apologize, can't recall their names. You took the time to make our trip very enjoyable. I hope you decide to do this again in the future. :thumbup: Tom :trike:

I am happy to hear you enjoyed it. I will be making the the 800 km drive to the hotel tomorrow and doing the tour on Monday.
 
Thanks..!!

great review...to bad its so far would have loved to your the place...but you have given us a nice oral tour..maybe someone did take some photos and will share them...:2thumbs::clap:
 
Looking forward to Monday also

Thanks Tom,

Really looking forward to Monday's tour now.
Riding up tomorrow morning with the wife. will do some sightseeing at the same time.

Did they say if they will be forwarding any pictures from the official photographer?

Cheers,
 
I was on the tour as well and I have to agree with everything Tom has said. We were treated very, very well by the BRP staff. The museum was excellent. The Sea-Doo tour was good but the Spyder tour was great. As Tom said we were at every workstation, seeing exactly how it all goes together, were able to ask any question and touch everything. I've never been on a factory tour like that before. It was awesome.

One thing I'd also like to add. The gentlemen who manages the Sypder plant (he gave a great tour) has been there less than a year and he is VERY focused on quality. I was impressed with the things he was talking about in terms of efficiency and quality goals he has placed on the plant. Every Spyder is built to order which means they don't run all RT Limited's one day and ST's the next and RS's the next. They run what ever is on the build sheet which means You might see an RSS, then an RT, then an ST, then an RT in whatever color was ordered traveling down the line together. The logistics of the whole operation is really quite impressive. There is no guarantee every unit that comes off the Spyder line is 100% perfect but that is the goal and I felt BRP was very sincere in their talk and continued efforts in achieving this goal. If they don't reach 100% perfection it certainly isn't for lack of effort and hard work.

It really was a great day and those of you going on Monday will be glad you did.

A little tidbit. The Spyder line is actually closing down production for the 2014 models very soon. 2015 production will start in September. In the production down time the have to set up any new tooling and fixturing required to build the 2015 models. It was mentioned briefly that there will be a lot of changes required to the plant for the new models...........makes you wonder a little what's coming ;)
 
Tour Pictures

If BRP did not want pictures taken in the plant, then no-one should post any if they have taken some, and if someone does post some pictures, they should be taken down by the Boss.

Posting pictures against BRP wishes will only ruin future plant visit for others.

That been said, i will post any pictures that I'm allowed to take on Monday, for all to enjoy.
 
Steve said the photographer will post some pics for all to see. :thumbup: The photographer was a real character. He had a lot of fun with us. :thumbup: As for the bad bunch of tires. I believe they were talking about the fronts. Tom :trike:
 
Have to agree with Tom and all the others tour was fantastic ,they really made us feel like a VIP. Really want to thank everyone from BRP for putting this together for us they really went out of their way . As to the question about pictures if I heard correctly they will get us a link to view them .thanks again BRP much appreciated
Awesome indeed! It was the first time since 2008 that the Spyder assembly line was opened for a tour. We walked among all the Spyders being built. In and around all the work stations, we were able to touch them and see up close how things are done. No standing behind a line 5' away. Sorry no pics allowed. They did have the official BRP photographer with us every step of the way. We were able to ask lots of questions. Luckily for us the Spyder Plant Manager was our tour guide. It was said that BRP received a bad batch of tires from Kenda. They have read all the complaints about the premature rear tire wear on the 14's. They are actively pursuing all their options. And a solution is coming down soon. We had a great lunch served by the Corporate Chef himself. I had a steak so tender using a knife was overkill. We did spy three Spyders outside the design building. A Robins Egg Blue; a dark Yellow; and one with no body panels on it. The Museum tour gave you an idea how much of a genius Joseph Bombardiere was. He was so far ahead of everyone with his thinking. The only disappointment was that no one thought to have the Spyder Store open for our visit. I'm sure the Monday tour will have the pleasure of shopping there. Many thanks to Erick, Jorvanny, Steve(BRP Care) Rene and the others whom I apologize, can't recall their names. You took the time to make our trip very enjoyable. I hope you decide to do this again in the future. :thumbup: Tom :trike:
 
Just got back home from the trip to Valcourt.

I have to agree with Tom about the tours of the museum and the factory. We were warmly welcomed as soon as we arrived at the Museum parking lot by Erik, one of the reps. for customer service. Our little group from NY and NJ were fortunate enough to arrive before the rest of the group arrived, which gave us some time to get to know Erik, and what a great guy he is....very warm and friendly! In fact the whole crew that was there from BRP was very out going and helpful to the whole group.

We had an absolutely great tour of the museum by Angelica (or Angelina) and I apologize for the uncertainty of her name and all of the other people's names that I cannot remember, but she was very knowledgeable about the history of how it all began with the first vehicles for snow travel and how they eventually became the Ski Doos that we know today. They are very many examples and prototypes of all the different types of vehicles of the early days of the company we now know as BRP. It was a very enjoyable tour and everyone loved it.

Next we had the factory tour of Sea Doo factory showing us how they come into being from the manufacture of all the different components to the actual assembly of these components to the final product of the very popular watercraft. We were on a catwalk above the final assembly and were able to see in detail how all the different operations are done, and it was very fascinating to see the progression of all these operations to the final product of the beautiful looking Sea Doo.

As the final tour began we were introduced to the General Manger of the Spyder operation and he gave us a very interesting and detailed look into the building of the Spyders. He was asked many, many questions and he was able to always give detailed answers which was very informative to all the aspects of the very complicated yet efficient manufacturing process. We were very impressed with "light system" they have developed for picking the parts for all the different sub builds for the components needed to build the Spyder. Essentially it is a fool proof way of picking the parts. They have a bar code that is scanned and a light turns on in each bin that contains the parts needed for that particular operation. The parts are put in a moving skid that has the component to be built on it. It was very impressive but it was explained much better than I just did. The whole operation is very complex and all the different assembly operations are held to a strict time interval of something like 4 minutes and so many seconds before this skid (my word not theirs, I can't remember the actual term) is moved to the next station for the next assembly. I have worked in factories all my life and they are light years ahead of any I have worked in for organization and pure "making things work" abilities.

I was at the original Homecoming in 2008 and it was great, but this year it was a much better tour and we were able to hear what our guides were saying because of the radio system and head phones we were equipped with. I just wanted to say a big thank you to BRP and all their people that were involved with this event and to the staff that provided the wonderful lunch for us. Also thank you to the photographer for all the pictures he took of the whole event.....can't wait to see them.

Again thank you to all who made this such a great time at BRP!!!



 
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Wow, Thanks All for the Reports

Wish I could have made the trip to Canada for the tour. Of all the BRP folks mentioned, I've had the pleasure of meeting just one, Steve (BRP Care). Steve is a great guy and truly interested in making owning/ryding a Spyder a joy for all of us.

Doing the BRP factory tour is on my bucket list. Hope they do it again next year, and the next, and the... .
 
Factory Tour!

There is not much that I can add to what has already been posted about the tour. I intended to write something last night but was too tired after an 11 hour ride home.

To say that it was fascinating is to understate it. Like others I was part of the 2008 Homecoming; at that time we were divided into groups of about 20 and we went from station to station where someone explained what was going on. I learned a GREAT deal about my new 2008 Spyder but what I learned on Friday was far more important for me as an owner. For example, the air filter has a tubular filter rather than the rectangular one of the 2008. Also, there is a round "lid" on the side of the airbox where the filter can be removed and installed (no more unclamping the lid to get the filter put in place).

I also learned about the PROCESS of constructing the bike and the position of the major systems. For me, that is going to be important as I remove the panels to find and repair/replace a single part.

(I have to admit that I could have watched the assembly of green Sea-Doos for hours! That process, for me, was mesmerizing. I really didn't want to leave and move to another place in the factory.)

It has been posted here that we could hear what the guide was saying because we had radios and ear phones. We spent an hour in the part of the plant where they make Sea-Doos and an hour where they make Spyders. Normally, they have about 200 workers on the floor so, had we visited then, we would not have been able to wander on the floor as we did. Pierre Beaudoin, the manager of the Spyder part of the plant, was incredibly friendly and totally informed about Spyders and how they are built. We were lucky to have him guide us through the process.

From the moment we arrived Eric Paulin saw to our every need. He, and his staff, had every minute organized but in a friendly, positive way. There was food, movies, guides, explanations, time to ask questions and make comments. We were never rushed or ignored and I, at least, NEVER felt that this was something they had to do, that they had been ordered to do and that they were merely going through the steps to get rid of us at the end. The tour was more like a group of friends sharing information about what they and we love -- the Spyder.

Finally, I came away absolutely convinced that BRP cares and IS listening. There has been a good deal of discussion here recently about whether they hear about our problems and whether they care enough to fix them. They Do! I was convinced when I met Eric and was even more assured when I met Steve Mansour. For example, I believe it was Eric who said that his Consumer folk meet once a week to discuss what they had learned from us that week and what might be done about our concerns.

BRP is a largish company (2100 employees); they make complex machines in very complex ways. They have, of course, hundreds of thousand of customers. Given the competition of our times, they would be foolish to ignore customer complaints. They don't! But, and here is where some of our frustration comes from, they can't respond immediately to a specific issue. When I say that something isn't working right on my Spyder, is that accurate? Is it something that I have done or that the dealer has done? Is it something that endangers my safety or is it just my perception and there really isn't a problem at all?

These, then, are complex machines, enjoyed in complex environments, driven but an incredibly wide variety of users. We would do well to consider these issues before we insist on action from BRP. Just my opinion.

I hope BRP will continue offering these tours. I applaud Steve and his staff for coming up with the idea and for such a warm and friendly attitude about us. I wish they would have tours for dealers. For new owners. For experienced owners who maintain their own Spyders.

My thanks to Angelina, Giovanni and Benoit; to Pierre Beaudoin, Eric Paulin and Steve Mansour. You make me proud to be a part of the Spyder family.

ken tompkins

ps: the photographer was incredible and he must have taken thousands of pictures during the day. Some of them will be available soon at an online site.
 
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