I just wish I could find a schematic that shows the proper relationship of washer and pulley. Then I could show the guy at the dealership. (They are primarily a Harley dealer - based on what I saw while waiting, they only do a few Can Am service jobs amongst all the Harleys)
The washer is meant to go between the crankcase seal and the pulley (ie, on the
MOTOR side of the pulley); then the pulley that's 'glued onto the shaft' with Locktite & cured for whatever the necessary time is that's detailed in the instructions for whichever spec Locktite they've used; then the last bit to go on is the bolt,
WITHOUT a washer underneath it & between its head & the pulley....
I haven't looked tonight, but IIRC this is all
fairly clearly laid out for any reasonably competent tech to follow in the recall instructions, so it shouldn't really be too hard for said 'reasonably competent tech' to get it right, but I guess that might be at least a part of the issue here - is the tech &/or any of the tech's supervisors reasonably competent!?! :dontknow:
Mind you, looking at that pic a little closer, I wonder if they've even put the pulley on the right way round - again, I haven't checked tonight, but IIRC the
THICKER flange on the front pulley is the one that's meant to go
IN, closest to the crankcase, and it's the one with the 'new' machined face that's meant to match up with the newly included washer that goes between the crankcase & the pulley.... and it looks awfully much like the thicker flange on the pulley in the pic is on the
OUTSIDE! :shocked: Still, it
is very hard to see clearly in the pic, especially on this small screen device I'm using atm....

So maybe this is all just conjecture & an inability to clearly see the pic?! :gaah: