Got the pictures . . . .
I am very interested Tom, I gave up on waiting for the back-ordered cables and I am going to do it myself. I will like to reproduce the factory setup as much as I can.
Thanks!
3WD
3WD, here is what the official Se5 Ground Wire Warranty wiring it looks like.
Picture 1 is a rough general drawing of the set up.
Two wires coming from one connector.
Connectors on all ends.
The wire is about 1/8 of an inch and black. The Part Tag reads, BRP 710002091 jun REV 0 .
The kit came with 3 plastic ties.
There might have been some washers in the kit.
I didn't see any bolts or nuts, but the bolts are stamped TUZ 8.8 .
Ground 1 (G1) wire run is 6" from tip of connector to tip of connector.
Ground 2 (G2) wire run is 27.5" from tip of connector to tip of conncector.
G2 was tied down at 6" (the tie is just for G2, not both as drawing shows)
G2 was tied to the flex-conduit at the frame bar at 12"
G2 was tied to flex-conduit at 19.5"
See the other pictures for where wires were connected and tied off.
Measurements are close, but not exact.
Picture 2 shows the left side and oil tank.
Bottom red circle shows connection to oil tank & frame.
2nd red circle (up) shows G1 connection point.
3rd red circle (up) shows G2 run and tie down.
4th red circle (up) shows G2 run under frame bar and tie to flex-conduit.
Picture 3 shows the final connection of G2 in the center of the picture.
1st red circle (bottom left) shows G2 1st tie down at 6" just above oil tank.
2nd red circle (up) shows G2 run under the frame bar and tie down to flex-conduit. It is not tied to the frame bar, just the conduit.
3rd red circle - moving towards the pictures upper left corner - shows the run of G2 to its tie down on flex-conduit at around 19.5". From there, you might be able to see it drop down and go behind three different wire bundles to the final connection point.
4th red circle - center of the picture - shows the G2 frame termination point at 27.5" - very close to where the steering shaft goes through the frame.
Picture 4 shows a closer look at G2 terminating on the frame. There are already two (I think) other wires grounded there.
If I were doing it, I would also plan on taking off the Y "yoke" panel running from the seat to the left and right sides of the trunk - to get at the G2 termination point. Probably can be done without it, but it will be tight.
I don't know the gauge of the wire.
I don't know if you need to disconnect the battery when doing this. Since they are ground wires, I would not think so, but I would ask the experts just to make sure.
Tom