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My final Theory on Driveability issues after the recall (a little technical , sorry)

  • Thread starter Thread starter widowmaker2011
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widowmaker2011

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First everyone must understand what a purge valve is and what it does.

The evap purge valve makes possible for the stored fuel vapors in the evap canister to enter the manifold to be burned. Its normal state is open, it is switched closed by application of voltage by the ECM.



Along with the vapors, air that enters to take place of gone gasoline in the fuel tank is also allowed to enter the intake manifold.



A faulty or evap purge valve that is not programmed to operate at the right time does not provide closing action . This results in constant introduction of unmeasured air into the intake manifold through the charcoal canister and driveability issues are very likely to occur.

OK lesson over - read on---




Ok so this isn't a theory on who shot JFK but in our world this remapping of the ECM in conjunction with the steering recall sure is getting alot of attention...

So Lets take what we know as facts in some sort of order:

1) there was a recall to address certain unique steering issues under certain circumstances on the Spyders
2) Unrelated to this recall (and common-place way before the recall was even thought of) there had been a number of Spyder owners who had experienced a raw fuel odor at various times during the operation of our Spyders. While numerous guesses were made as to the root, the majority of these smells were traced back to the operation of the fuel evap cansiter. The vent which releases the fumes to the atmosphere (or draws in fresh air) is on the right side of the Spyder just inside and forward of your right knee. Some have had this evap canister replaced , with good results , some have had this replaced with the fumes returning shortly thereafter.
3) After the recall many Spyder owners have enjoyed very fluid and smooth steering :ohyea:
4) After the recall some spyders (ok more than some) have experienced driveability issues in relation to what has been found to be a lean condition at various RPM ranges, and has been most prevalant on Spyders with the BRP hindle exhaust or non-oem exhaust and air filters which enhance performance but make the SPyder run leaner than stock prior to the recall, only to make the Spyder too lean after the recall.
5) Some dealers and / or owners have taken matters into their own hands and plugged the evap purge line to the throttle body and the issue has been corrected, and a couple posts note that their dealers have been told on the phone by BRP to do this.



Ok so those are "facts".

Lets talk about the bulletin that the BRP dealer completes as part of the steering recall, and subsequent repair attempts:

1) During the recall , BRP also uses updates the ECM with a different fuel mapping program. This remap makes the Spyder run leaner (however we aren't exactly sure what they tweaked or how they arrived at the final mapping). Thus the driveability issues mentioned above that some have encountered.

a) some have returned their Spyders to stock and the Spyder runs perfect.
b) some have been luck enough to have a juice box fuel programmer and have been able to dial enough fuel into the system to get their powerband back to an acceptable range
c) some just have had no luck and their Spyder runs really bad and has an engine light on.
d) The thought of a defective purge valve has been the focus of some technicians diagnosis , however , for 50 Spyders to enter the shop and 50 spyders to leave the shop with defective purge valves is a stretch even Las vegas wouldn't take bets on.

OK , here comes the theory:

You are BRP, you have seen numerous issues with the gas smells , and many warranty claims replacing the evap canister . Your internal testing shows that perhaps the purge valve (which purges the evap canister) is not operating at the correct time and duration based upon the drive-cycle and a reprogram of the ecm will fix this. By reprogramming this you can "fix" the gas smell and also you reflash the ecm to improve fuel metering across the rpm range to accomodate this change .

This brings us to the oops. My theory is somewhere in that reflash , the combination of retiming the purge valve to help with the evap gas smell and the remapping of the fuel delivery clashes with what the ideal fuel/air ratio is for the spyders with the high flow exhaust and intakes. Perhaps the valve has been reprogrammed (through a timing adjustment for the voltage flow to it from the ecm) to stay open longer , sucking the fumes into the manifold......... but if the canister isn't full of fumes we will be sucking CLEAN 100% pure AIR......(For those of you in RioLinda ,thats spells LEAN) The stock bikes are also running lean but don't flow enough air through the restricted exhaust to exploit this issue.

Which brings us to the fix

My gut says BRP will re-issue a ecm update and get this right. (perhaps a stock reflash and one to be used with the hindle (insert your favorite aftermarket parts here). In the meantime you will hear of more people plugging the hose to help their driveability issues.


standard disclaimers apply , I could be way off base here , but I don't think I am.
 
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Thank you - excellent write-up..:clap: You might want to forward/email BRP, maybe by accident it would get to one of their engineers.

If one plugs the hole to solve bad running conditions are they still left with gas smell-fumes escaping?
 
Very interesting theory -well thought out and explained--- Thanks! It makes pretty good sense--- especially considering the problem is inconsistent-- at least on my bike. I cannot always make it sputter--- then sometimes it does it often.

Now--- to throw a wrench into your theory------ I removed my canister and plugged my purge hose----- no difference in how it runs---- seemed to run fine-- but then a bit later it started sputtering.

I disconnected the battery once -- after I got home from the dealer doing the update--- didn't make a difference.

I have not disconnected the battery since I removed the canister--- because a battery disconnect once you have the BRP bags is a PITA. Going to be looking for a new place for that battery!

I'm running the Hindle, O2 mod, Fuel pressure mod @ 62psi, Race airflow system and cold-air intakes.

I didn't want to make too many changes all at once--- so I'll give it a week like it is-- and then increase the fuel pressure if things are still sputtering.
 
Excellent synopsis Widowmaker2011. I was one of the first to throw out the possibility that the purge valve may have entered into this problem. It seems we have no confirmation of this being included in the update, but it is plausible. On the other hand, it may also be merely a band-aid, and the purge valve itself may not be a culprit. Clamping off the hose can indeed make the mixture richer by cutting the extra air into the throttle body at some operating conditions. This could be during the exact same operating conditions for the purge valve that we had before. We should not jump to conclusions. Firefly's continued difficulties with the evap canister disconnected and purge valve plugged, seem to indicate that this problem is quite complex. I doubt there is a simple solution. It is also possible that the idle-air system is involved in some way, another solenoid operated, ECM controlled part of the fuel management system.

I see these issues involved, some of which you have summarized:

1. Not all Spyders run the same in regards to emissions, for some reason, so some have fumes from the canister and some don't.
2. Not all stock Spyders seem to run quite the same with regard to fuel mixture, as evidenced by widely varying fuel mileages. Climate and engine temp connection?
3. There is variability in the results of this update that depends to some degree on the modifications made to the Spyder.
4. There are also stock Spyders that have these problems, and modified Spyders that don't.
5. The purge system may either be causing, or complicating these issues.
6. Some type of fuel system remapping seems to have been included in the update, and possibly some purge valve reprogramming.

If BRP engineers don't come up with some leeway for our techs to do some fine tuning to suit each individual Spyder, they may have to come out with a variety of updates to un-do this mess. More complications. I suspect they will merely revise the recall update to eliminate any remapping and purge valve programming they have done, and give us just a steering update alone in the end. Of course my crystal ball is about as reliable as the weather these days. :D
 
I think you are on the right track and thanks for taking the time to post this.

Here's what I'm thinking is happening in all the different situations.

Stock Spyder Runs bad or runs real bad-
My guess is this is a purge valve issue. The easy thing to do is pinch off the hose to the purge valve and see. My guess is it will fix the problem (temporarily) on 99% of the stock Spyders that are having this problem. From there the dealer should be able to fix the problem.

Modified Spyder Runs bad or runs real bad-

If you are running a free flowing pipe and or free flowing air filter it is possible that you were on the edge of running too lean to start with. If the fuel map was modified, and I'm pretty sure it was, this may have put you over the edge. The only way to fix this would be to add a Juicebox or return your Spyder back to stock.
It is still possible that you have a purge valve issue too that is compounding the problem. You won't know till you do a plug reading and see. I would pinch off the valve once again and see if it runs any better.

Now guys like Firefly that have Kens race air kit where they are modifying fuel pressures to richen up the mixture are in a catagory unto themselfs. I would be contacting Ken and not BRP about this problem.
 
Sputtering

I think you are on the right track and thanks for taking the time to post this.

Here's what I'm thinking is happening in all the different situations.

Stock Spyder Runs bad or runs real bad-
My guess is this is a purge valve issue. The easy thing to do is pinch off the hose to the purge valve and see. My guess is it will fix the problem (temporarily) on 99% of the stock Spyders that are having this problem. From there the dealer should be able to fix the problem.

Modified Spyder Runs bad or runs real bad-
If you are running a free flowing pipe and or free flowing air filter it is possible that you were on the edge of running too lean to start with. If the fuel map was modified, and I'm pretty sure it was, this may have put you over the edge. The only way to fix this would be to add a Juicebox or return your Spyder back to stock.
It is still possible that you have a purge valve issue too that is compounding the problem. You won't know till you do a plug reading and see. I would pinch off the valve once again and see if it runs any better.

Now guys like Firefly that have Kens race air kit where they are modifying fuel pressures to richen up the mixture are in a catagory unto themselfs. I would be contacting Ken and not BRP about this problem.

I like the theories and they all sound pretty logical to me; Except when mine was messing up it showed signs of running to rich (low speed sputtering); not lean. I actually leaned out my JB settings to get it running better, and I think it runs better now than before.:dontknow:


Michael:doorag:
 
I like the theories and they all sound pretty logical to me; Except when mine was messing up it showed signs of running to rich (low speed sputtering); not lean. I actually leaned out my JB settings to get it running better, and I think it runs better now than before.:dontknow:


Michael:doorag:

So it's your belief that low-speed sputtering is more likely a rich condition instead of a lean one?
 
JB

So it's your belief that low-speed sputtering is more likely a rich condition instead of a lean one?

My experience is that if a engine is getting more fuel than it can burn at any given time it will sputter. Remember the old cars that had manual chokes. If you over choked the engine they would sputter. Lean running engines will tend to surge more than sputter. IMHO.:chat:
 
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I like the theories and they all sound pretty logical to me; Except when mine was messing up it showed signs of running to rich (low speed sputtering); not lean. I actually leaned out my JB settings to get it running better, and I think it runs better now than before.:dontknow:


Michael:doorag:
Still could be a purge valve relation. If you do have vapors in the evap canister, and the purge valve opens, those vapors go to the throttle body, enrichening the mixture. Purge valve opening too early (via programming) or sticking open can cause such a symptom. On a Spyder without vapors in the can, it would run lean due to the introduction of raw air into the throttle body. Still can be tested the same way. Dealer may or may not be able to help, depending on if it is programming change or faulty valve.
 
Still could be a purge valve relation. If you do have vapors in the evap canister, and the purge valve opens, those vapors go to the throttle body, enrichening the mixture. Purge valve opening too early (via programming) or sticking open can cause such a symptom. On a Spyder without vapors in the can, it would run lean due to the introduction of raw air into the throttle body. Still can be tested the same way. Dealer may or may not be able to help, depending on if it is programming change or faulty valve.

Exactly.
 
Battery

FIREFLY---This may be a little off topic, but in one of your threads you were saying how hard it was to get to the battery with the BRP bags. (I totally agree). My question to you or anyone that knows (I PROBABLY SHOULD). Can you pull a main fuse to disconnect the battery from all the electronics on the Spyder; maybe the 40 amp one? If so it would make things a lot easier, when a battery disconnect is needed.:dontknow:
 
Purge line

Still could be a purge valve relation. If you do have vapors in the evap canister, and the purge valve opens, those vapors go to the throttle body, enrichening the mixture. Purge valve opening too early (via programming) or sticking open can cause such a symptom. On a Spyder without vapors in the can, it would run lean due to the introduction of raw air into the throttle body. Still can be tested the same way. Dealer may or may not be able to help, depending on if it is programming change or faulty valve.

Scotty would you recommend blocking the purge line off then.:dontknow:
 
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Thanks a bunch for the explanation on the purge valve,it is more than i am getting from BRP.I love this site and my :spyder2:.I feel better now:bowdown:
 
Thank you - excellent write-up..:clap: You might want to forward/email BRP, maybe by accident it would get to one of their engineers.

If it was only that easy... (They read this and Spydertalk daily anyways so they have already seen it)
According to some at BRP , they have no knowledge of any running problems or any concerns after the recall, so good luck with that. We had a couple issues after the recall that our dealer had to end up training BRP on, and Carlos from BRP was going to call me back after a ruined road-trip that it caused... yeah I'm still waiting 2 weeks later :gaah:

Anyhow , Spyders are fine now after we figured out the fix but I wouldn't bet the farm on a quick fix from up north.
 
aha!

Scotty would you recommend blocking the purge line off then.:dontknow:



so that is what that brp tech was trying to tell my dealer to do to my spyder. he said to block the hose to the throttle body but i bet he meant for us to block off the purge line! finally! my husband and i scratched our heads for hours trying to figure that one out!:shocked: dang if we do this you think they'll say its a modification that could void our warranty? heehee....even though they suggested it....
 
driveability issus

I have a stock exhaust and a friend has the hindle on his. He noticed his driveability issue first. My bike stutters at lower speeds in 1,2,3, gears and at constant speed. If I crack the throttle to accelerate it seems fine.
Your theory makes sense.
 
purge line

Only as a diagnostic test or a short-term solution. The root of the problem is much deeper than this, and IMO may involve several factors.

Actually mine seems to be running quite well now, and I have never had an issue with gasoline funes. Given the fact that I believe BRP is aware of some of these issues , I will probably wait them out; unless things take a turn for the worse.


Michael:doorag:
 
I don't know what you expect - BRP is FRENCH (Canadian) after all...

I've done the canisterectomy and my Hindle equipped Spyder runs just fine, and has lost the gas smell, as the line now vents to the back of the bike.

I'm getting ready to take her in for the 600 mile service, but I'm going to skip the recall, for now. The steering I can deal with, the rest of the stuff that seems to follow, I don't want..
 
Yup, very complicated . . . .

Excellent synopsis Widowmaker2011.
I see these issues involved, some of which you have summarized:

1. Not all Spyders run the same in regards to emissions, for some reason, so some have fumes from the canister and some don't.
2. Not all stock Spyders seem to run quite the same with regard to fuel mixture, as evidenced by widely varying fuel mileages. Climate and engine temp connection?
3. There is variability in the results of this update that depends to some degree on the modifications made to the Spyder.
4. There are also stock Spyders that have these problems, and modified Spyders that don't.
5. The purge system may either be causing, or complicating these issues.
6. Some type of fuel system remapping seems to have been included in the update, and possibly some purge valve reprogramming.
. . . . as time goes by, other factors and combinations will probably become evident. I would add two more variables to your #2; Altitude (if not in climate) and Gasoline Ethanol Mix. These also effect your #3

And you never know if something completely overlooked like the weight (rider, passenger, cargo, accessories ) being carried on the Spyder contributes to or triggers some problem.

My Spyder has been great since the upgrade. Sunday, I felt the that hesitation at a steady speed some have mentioned for the first time. Nothing since.

Thanks to everyone, and especially Widowmaker2011, for posting your observations and thoughts.

Tom
 
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