Jees, I've posted my similar problems a few times, but everything I do seems to be wrong. I do not overfill, but I have run it almost dry, per the light and no bars on the LED main screen. Did that this AM. Gassed up with BP regular, at $3.80 - about 6 cents more than the next station I came too - but I'm over that. Only took 5.2 for 181 miles - about average for me. I was on the way to discuss my 6 to 8 week saga of fuel spots (not exactly puddles) and lots of vapor since around 8,000 miles. Got to the dealer and of course, vapor is pouring out. They have replaced the cannister (BRP had them weigh it first, then order it.) They have talked with their contact in Canada numerous times. BRP said it's not the purge valve and won't give warranty. So today's attempt to at least prevent an explosion was to run the vent line from the cannister to the rear, as in the whole canisterectomy. At least the line isn't vomiting all over the CAT now. But the smell was horrible when I stopped in my daughters garage 1.5 hours ago. I could see the vapor and touched the line and liquid was hovering at the end of the new line. That's kind of what we suspected, but when there is no correct answer, I guess you hope for the best anyway. I e-mailed the mx mgr and he says he'll re-open the communication with BRP ref the problem - last talk was the end of last week when absolutely nothing was suggested except don't fill up. Of course, that's not my issue, but at the gas station on empty (-) it was spilling vapor before I got there and 10 minutes later at the dealer was doing it after filled to 1 squirt after it shut off the first time - estimated 3 or 4 inches below the lip.
Enough from me. Besides screaming for another purge valve and canister, any one have any ideas? This did not happen and started long before the present 70 degree days. It did not happen last summer or fall at all. I've always used regular, as I'm only pushing it a little occassionally.
Wrap the pipes? There already is some asbestos or whatever on some of the tank bottom/side:banghead:
Thanks
Tuck