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RECALL - ALL 2019 and 2020 Ryker Models - Wheel Nuts

You don't have to speculate. In the official Safety Recall Report, BRP describes the cause.
Extract from the report:
Chronology :
In July 2019, BRP started receiving reports of cracked wheel nuts. Each wheel has one nut. This assembly is
specific to our Ryker model which was introduced in MY2019.
BRP started its investigation and requested parts from the field. The pattern of reports accelerated in August.
The investigation included discussion with the suppliers to identify any possible deviation in the parts
manufacturing process. This part is made by a Tier 1 and a Tier 2. The issue was identified as coming from the
hollowed aluminum extrusion process of the Tier 2 supplier.
BRP performed tests to evaluate the possible impact on a vehicle of a cracked nut. Also, the investigation was
pointing on a possible reception of bad lot of parts sometimes during the production and not from the
beginning of the MY2019 production. Therefore, BRP started the process to identify and locate the lot.
As BRP’s investigation was ongoing, NHTSA contacted BRP during the week of August 19 regarding the wheel
assembly.
From that week up to the week of September 15, tests were completed and taking in consideration discussions
with NHSTA, BRP decided to issue a Safety Recall on the affected vehicles.
BRP received at least one bad lot of parts starting on February 7th and is unable to isolate the parts with
enough certainty up to the vehicles produced on September 13, 2019. This includes some MY2019 and 2020
vehicles.
No injuries were reported
As of September 18, 2019, BRP identified a total of 44 reports worldwide of cracked wheel nuts including 41 in
the United States. There are also 6 VOQs files at NHTSA and upon information we have (excerpt of VIN and
State) we beleive that they were alos part of the 41 reports
 
That's interesting. Mine was built in May '19 and the last four numbers are 0088.

I will assume that the VIN numbers work the same for Rykers as Spyders. Every model type, with a different trim, factory options, country options and color. Has a different model code number and has its own series of VINs. So yours is 0088. That just means that 87 Rykers that are identical to yours where made before yours.
 
This super depressing. I have a four day weekend coming up which I was going to ride home (250mile trip about 5 1/2 hr ride). I have had the bike for about two weeks now and just hit the 500 mile mark and am scheduled to take it in Tuesday for the after break-in check up before I take my road trip.

I know I should use my own judgment, but since my bike is fairly new, always garage kept when not riding, would I be ok for just a little bit longer since its going to be a few weeks to get the parts in?

Many of us simply visually inspect the 3 wheel nuts for cracks at the beginning of each ride. As long as you keep any eye on things and don’t ride if you see a crack you should be fine. Remember, theres a large bad batch but very few have failed.

If you want to hedge your bets, order a spare (it will still be old style) for the $30 or so it costs to take on your trip as a backup.
 
Can Am may not have the part but Cheapcycleparts.com will add the wheel nut to a shopping cart. I didn’t try to checkout as I already have a spare.
 
Can Am may not have the part but Cheapcycleparts.com will add the wheel nut to a shopping cart. I didn’t try to checkout as I already have a spare.

That is a little concerning isn't it? Seems BRP needs to get these parts back and melted back down ASAP.
 
This is a mess for a lot of dealers- Their into Snow machine sales and they gotta change the 3 Nuts on every vehicle they sold and didn't make a fortune on any of them? Service will certainly be busy???
 
No snow machine sales down here but a lot of ATV sales. It would take a whopping 15 minutes to change all 3 and torque
 
Looks like I was "almost" correct on my "theory of caused wheel nut cracks" ....internal flaws at extrusion process. Can't blame Can Am mechanics or owners. I think the only way to have caught this problem before they hit the assembly line would have been to x-ray or maybe eddy current a huuuuuge sample of nuts. The sample size probably stayed the same between the hollowed and solid extrusion. All inspection processes probably met all requirements, but &%#T happens. Nothing is perfect. I'm wondering if the new nuts will be just reverting back to solid extrusions only. Makes sense to me. I bought my rally in July, but it's build date is 10/18...whew! BUT, IF all nuts are replaced they would most likely replace post 2/19's first. I haven't heard from my dealer yet. By the way 100% inspection is not 100% flawless. Example>>> If you are doing any inspection and then someones comes up to you and ask you if you watched the game last night. Then you finish your conversation and you go back to work asking yourself "now where was I?"....hmmmm.
 
That is a little concerning isn't it? Seems BRP needs to get these parts back and melted back down ASAP.

These are spare parts. Most people ordering a wheel nut presumably know about the failures.

Of greater concern is the number of Rykers being ridden every day with the potential to crash, many of whose riders know nothing about the issue. The exception being those who have experienced the failure or who regularly participate in on line forums. I know I have not yet received notice from Can Am about the issue.
 
If you read the NHTSA report, the new nuts have a new part number. The old part number is being superseded by BRP Parts so even if you order the old number it will be replaced by the new. The only exception would be any old stock in dealer inventory at a dealer unaware of the recall. Just order the new part number if you want to be sure when ordering spare nuts.
 
........
The new nut has a pronounced groove on one of its edge:
View attachment 176217

That looks as tho it's just a groove or 'flat spot' cut into the edge of one of the nuts 'points', so it's easily visible as a 'new nut' to anyone in the know, but also so that it shouldn't require any change to the socket that is needed to fit/torque the wheel nuts up! :thumbup:
 
Hi the recall isn't all 2019 Ryker's only a batch which dealers have details off I rang my dealer and mine is not listed best regards Nico 75
 
Hi the recall isn't all 2019 Ryker's only a batch which dealers have details off I rang my dealer and mine is not listed best regards Nico 75

Its not a 'batch'. Its ALL Rykers produced after Feb 7 2019. Just check your build date on the VIN tag. No need to check against a list.

Well, I guess that is just a very large batch but its some 4000 plus units.
 
A new entry from October 4th concerning cracked wheel nut on the NHTSA page:
On saturday (9/29/19) i noticed what looked like a tiny scratch on the wheel axle nut of the left, front tire of my 2019 can-am ryker after i was out riding for a few hours. I wasn't really alarmed but parked it in my garage, and wound up not riding it for the next few days. The following wednesday (10/02/19), i loaded up my saddlebag and performed a pre-check just before i was headed out for a ride, and noticed that the scratch had turned into a large crack that went through the whole wheel nut! It was really strange because i hadn't ridden in a few days so i wasn't sure how that could've happened. Needless to say, my riding days have been halted.
 
Called BRP, my trike is on the recall list. They also said it had a second recall, which I couldn't make out with the bad phone connection. I'm assuming its not a safety issue as its not listed on the NTSB website.
 
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