After my dealer wasn't satisfying me with the heat issue, I called BRP Care. At that point they gave me a case number and told met o get my bike back to my dealer and give them the case number. At that point, my dealer was to contact them to discuss what they should do. My dealer did what they wanted them to do. The dealer said BRP wanted them to ride my bike for five minutes, let it idle for five minutes and then take a temperature reading in the right foot opening. BRP said that it was within "their guidelines and nothing more needed to be done. "The dealer was told not to measure the heat at the point where I was experiencing heat.
I was very ticked at that point because the third degree burn on my upper thigh said that it wasn't "within anyone exceptable guidelines for riding" Needless to say, I hung up the phone and immediately called BRP Cares and while on hold, my dealer called me back as they too spoke to BRP about how upset I was and BRP decided that they would send them replacement panels for no charge to the consumer, me. All that I can say is not to give up as it clearly is their design flaw and it is not that expensive of a repair for them to make it right.
Good luck and the panels are AWESOME...I LOVE my ST-S again!