Pic only showed around post #8 for me...
But, when you say you check the coolant and it is low, how/where are you doing that?? Are you using a torch or other bright light to clearly see the 'Low' or 'Add' mark on the coolant reservoir?? It's bloody hard to see, but topping the coolant in that tank right up when everything is cold is a trap for young/inexperienced players, and getting the cap off then back on properly is bloody hard to do, but if not done properly, is often something that will lead to pretty much what you describe!! So are you
SURE the cap on that tank is going back on properly, past the first 'hard bit' and on until it locks on??
That aside, and I apologise if this is teaching anyone to suck eggs, but just to make sure that everyone, including any other readers realise all this, you do understand that if you are checking the Reservoir/Expansion/Recovery/Overflow Tank (all are names that can be used!) when the engine/coolant is cold, the level is
meant to be down somewhat, only still above the 'Add' line - and the lines on them are bloody hard to see!?! This is so the coolant can expand as everything gets warmer, fill the Expansion/Overflow Tank without necessarily overflowing, then once you stop and everything cools down again, it allows the now contracting coolant to be drawn back into the cooling system proper without any overflow while riding &/or need to be constantly adding coolant to top things up like we used to hafta do on non-recovery cooling system radiators.
So with that in mind, failing it actually being a leak or cracked tank, improperly seated cap, etc; there's 2 other possible issues that
might be coming into play here...
The
first is that if you are filling the Overflow tank to full while things are all cold and not yet hot & expanded, then there's a very high likelihood that your cooling system will force some excess coolant out once things do warm up,
AS IT IS DESIGNED TO DO!! So if, as
@Bfromla suggested, the overflow tube isn't terminated under the bike outside all the placcy & tupperware bits, you'll see signs of coolant that's been ejected, but that's (usually) perfectly normal as the Overflow tank sets it's correct level, just so long as the cold coolant level remains above the 'Add' line in the tank, you
SHOULD NOT add any more coolant if it is, or it'll just overflow again next time things get hot enough!
The
second thing is that if the cooling system has ever been opened & the coolant drained/replaced without properly purging all the air pockets out of the coolant in the radiator & block (did the mechanic purge the system in Feb??) then there's a good chance that there's air still trapped in the system somewhere and that'll expand more than the coolant as it gets hot. So it will be blowing some coolant out of the overflow pretty much every time you ride, and if you only ever top the coolant in the Overflow tank up once everything has cooled down again and the coolant level has dropped lower than the 'Add' line, you are just trapping more air in the wrong place and perpetrating the problem!!
If this is the case, you need to purge the system by raising the front of your Spyder and running it for at least a couple of fan turn on/off cycles (usually 20/30 mins, at least here in Oz!) with the Overflow cap
OFF while you are watching and keeping the coolant level up towards the 'Full' mark all the time. You should watch for bubbles in the coolant in the tank while you do this - the occasional big-ish bubbles while you do this will be the air pockets/bubbles coming out, but really small and constant, sorta foamy bubbles while you do this is not a good sign. Once you've seen the fans cycle on/off a few times and there's no more bubbles coming out, make sure the coolant level is at least at the 'Full' or top mark, put the cap back ON, turning it past the first hard stop bit until it won't turn any more, and then shut the engine down.
You should be good to go from there, just so long as your overflow tube is venting outside the placcy trays & tupperware; and you shouldn't be concerned if it blows a little coolant out during your next ride, that's only the cooling system self-setting the correct level in the Overflow tank, just so long as level in that tank doesn't drop below the 'Add' mark when everything cools down again!
Any of that helpful?? Good Luck!
