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Heated Gear

NancysToy

Motorbike Professor
In response to Michigan's impending winter, Nancy bought herself a Gerbing heated jacket and gloves last weekend. My job was to make it all work. The Spyder presents some challenges there. First, be aware that there are two types of Gerbing jackets. The old ones had wires for hooking to the controller. These ran out of the jacket. The new jackets just have an outlet inside the lower left front. This means the wires from the power and controller must be lomger, or you will have to buy the Gerbing extention cords. Don't know the arrangement of other brands of heated gear.

There are several options with the heated gear. You can use either a portable controller (single or dual), or a fixed controller where you mount the control knobs to the vehicle. You can also use a switch, but I don't recommend it. We chose the portable, dual unit. The fixed controller wires are far too short to reach the jacket without extension cords. For the same reason, I was unable to mount the portable controller on the handlebars, as some folks do. As it is, the portable control unit itself will barely reach to the thigh with the newer jackets. Nancy expects to attach it to the thigh pocket on her riding pants. We bought the leather pouch to assist in this. Powerlet makes a controller with fairly short battery wires, but extended wires to the control knobs. This way you can mount the knobs on the dash, but have the power outlet under the seat. There appeared to be a possible clearance problem under the seat for the controller itself, however.

The next challenge is to wire the power cord. It is not overly long, either. A power harness and fuses come with each article of clothing. The harness is none too long, either. I figured I could run it straight off the battery, and (barely) reach the front of the seat. This is not a bad spot to attach to the controller. The end of the power cord ends up curled next to the gas cap, though, and I was not comfortable with this arrangement. I chose to run the harness to the auxilliary power bus I had mounted in the trunk, in front of the coolant tank. Just enough wire to reach. I wired it to the hot terminal, since it is already fused, and you are unlikely to remain attached when the Spyder is turned off. It could just as easily been wired to the ignition switched terminals on the auxilliary panel. BTW, Gerbing recommends hooking up or turning on after starting the bike, and disconnecting before you turn it off. Some computers will have problems otherwise. I tested it, and the Spyder didn't seem to care.

I ran the power cord out under the dash display, where the cables run. It can be neatly tucked out of sight when not in use. I did not attach to the cables, since they shorten in turns. I tie-wrapped the cord to the metal cable guide, instead. Between the power cord and the controller, there is just enough wire to reach to the jacket. The wire does lay on the bodywork, but is rubber coated, and shouldn't cause any scratches. As a last step, install the properly sized fuse, as per Gerbing's instructions. The whole thing took about an hour, including thinking about it. The smile on Nancy's face as she rides warm and cozy will be worth much more than that.
-Scotty
 
I too use the Gerbings heated gloves. I also bought the portable dual temperature controller because I found having the gloves on all the way (just powered directly from the batterery) was too hot. I chose the portable dual temp controller with full intentions of mounting it on the handle bars (the case is weather proof) becasue I thought how would you adjust the temp while riding if the controller was attached to your belt under your or burried in your riding gear.

I mounted the controller just to the left of the center part of the handlebar where there are what could be called 2 plastic fins, one on each side. I saw a picture of somebody elses bike and this is where they had theirs mounted as well. I ran the cords down through where the rest of the cables come out of the body towards the handlebars allowing enough "play" in the cables to account for handlebar turning. The power cable for the controller was routed to the hot terminal of the powerbus fuse panel in the trunk area. The two wires for the two temperature controlled zones I routed out right by the front bracket that holds my tank bag. With this setup I do have to use the Gerbings coiled extension cord.

I find that this setup works quite well allowing me to control the temp of te gloves and fute vest while riding the bike without having to pull over hunt for the controls of the temp controller.
 
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I mounted a HeatTroller (www.warmnsafe.com) just to the left of the 'factory' fog switch. It is hooked up to a PowerBus from Ken's shop. The lead lives in the cavity just ahead of the fuel tank under the seat. When needed, pop the seat, and run the lead out the front edge. We do have the older style Gerbings and love the warmth!!
 
I was going to use my snowmo clothes for winter, this heated stuff new to me--is it worth it?
 
I used Gerbings - heated jacket liner, gloves and also liner pants for quite a few years. Gave up using the pants, partly to limit how much juice I was drawing but also found if my core and hands are warm, my legs just weren't smart enough to know they're cold. I do wear a pair of insulated over-pants, though.
My Gerbings were some of the originals and I don't know if the new ones are similar but I could feel the wires in some places (like my elbows) and it became uncomfortable after a while. The bottom ribbing didn't keep it down and I would get drafty on my back after a while, even under my First Gear winter wear.
Last fall I purchased one of the TourMaster Synergy jackets and really liked them (they got over the initial problems with the first heat controllers). I like the design better - lower kidney belt type back, better sleeve zippers to hide away the glove connectors, etc. I really love the heat controller better - it's a on/off switch, three button heat choice and hooks onto a supplied garter that wraps and attaches with velcro sizing around your thigh. It's easy to operate with thicker winter gloves and even on low is a really nice toasty feeling. Even I, who starts using my heated stuff at 60 and don't quit carrying it until 4th of July:2thumbs:, hardly ever use "high". It has mesh panels in it instead of wires and I find it to be more comfortable. It's definitely less expensive as the whole set-up is $149 (I think- check Ironpony & CompetitionAccessories) versus having to buy separate heat controllers, etc. on the Gerbing stuff. Whatever you choose, heated gear will certainly extend your riding season and make you warm, relaxed and comfortable without much effort to set it up. We set up our wiring like HDX and it works great. (If I wear my one piece Aerostitch I have to use a $5.00 male/female plug extender to reach from the side pocket around to the front of the seat.)
 
(If I wear my one piece Aerostitch I have to use a $5.00 male/female plug extender to reach from the side pocket around to the front of the seat.)
The extension cord for the power makes sense, but how to you use the controller when wearing a one piece suit?
 
On my Synergy the power cord comes out the bottom of my jacket and has to run over through my left pocket making the power cord which I run out the front of my Spyder seat just a hair too short to allow for movement on the seat, so I had to get the 8" to 10" extension cord ($5). No problem with the controller which also comes off the bottom of my heated jacket. It runs down about 8" and then it turns into the controller/on-off piece which has a clamp on the back designed to slide into a velcroed leg band that I wear just above my knee - it reaches fine.
 
You guys (and gals) all amaze me.... wouldn't it be easier to just move to AZ or FLA for the winter? You come south for the winter, and I'll head north when it's a 110 here in the summer!
 
You guys (and gals) all amaze me.... wouldn't it be easier to just move to AZ or FLA for the winter? You come south for the winter, and I'll head north when it's a 110 here in the summer!

Hmmm.... < $1000 one time plus about an hour or less to install plus an extra 10 minutes of dress/undress time for riding vs. > $1000 monthly plus 16 - 20 hours travel time or more . It may be easier on some level but not for me. :D
 
Hmmm.... < $1000 one time plus about an hour or less to install plus an extra 10 minutes of dress/undress time for riding vs. > $1000 monthly plus 16 - 20 hours travel time or more . It may be easier on some level but not for me. :D
:agree: Plus they can't throw snowballs at each other when they get bored. :D
-Scotty
 
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