Remember it was a Hum vee plant. The Elio is smaller in stature so Some of the equipment mods that come to mind:
- fiberglass molding
- robotic NCR welding and programming
- powder coating equipment and robotic controls
- assembly line conveyors
- tire mounting and balancing
- crane and lift operations throughout
- crating and prep for shipping
- fluid (oil, coolant, etc) handling
- engine and transmission assembly and mounting
- steering linkage robotic programming
- Warehousing, racking, binning and inventory control
- metal stamping and forming.
- staff selection, training and supervision
I am sure there are more. For a production of 250,000 units, running at 76% efficiency (Very high for a start up), running six days a week, 52 weeks a year you get 24 x 60 x .76 = 1,094 production minutes per day. You have to produce 801 cars a day. That means you have to roll a finished car out every minute and 22 seconds. This means probably 20 to 40 production lines are needed to meet the production goals.
Did I point out that this is a start up and there are bound to be design errors in the assembly lines? Also, this is a brand new product from a company with no track record. There are no production level three wheel cars on the road that I am aware of. Neither the Stallion nor the T-Rex is a mass produced vehicle.
If Elio started on a much smaller scale, perhaps by outsourcing most of the manufacturing and fulfillment functions, he could probably be successful at a wholesale price point of $9,000 or so. Then he could gradually ramp up.
...but with their organizational design, product mix, unit volume, price points and corporate goals, I seriously question the viability of this firm. One of my big concerns is the seeming lack of progress over the last five years. There seem to be few, if any, employees; there are no mechanisms for Elio to recruit engineering staff--not even a place where an engineer can email a resume.
So, it seems to me that Elio has overly optimistic financial pro-formas, unsustainably low price points, no discernible staff, and, other than part time board of directors, no executives.
Investment banker will notice these issues. That will affect start up funding.