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BajaRon Sway Bar Install - the Jenga Block Method :)

dangme55

New member
Hi everyone -

I bought a 2013 RT-S last month and was very leery of its handling. Way too much lean and the 'turn in' seemed like it happened in two parts - the initial turn in and then an abrupt corner when the weight transferred resulting in having too much turn in requiring a correction(s) to take out some wheel deflection -- it was very unnerving. I also had the problem of the machine darting side to side as described by many.

I am an advocate of sway bar controls lean and shocks control rate so I went for the roll bar first. It made an improvement in the darting but I waited until I got the Spyder alignment before making a final opinion.

Bottom line the darting was an alignment problem and now the Spyder actually wants to go straight and the BajaRon Sway Bar is an absolute must for lean and corner control. When I drove home with an aligned Spyder and the bar I was no longer a 'white knuckle rider' went faster with a lot more confidence. Thanks Ron!!

I did the install in about 3 1/2 hours but I believe I could now do it in about 1 or 1 1/2 hours. The instructions for install from Ron are excellent in telling you what to do but a bit short on the how to. I am going to share my experience for whatever it is worth to those who are going to do this later.

1. Get your tools laid out. Here is what I used:
For the speed nut bolts - T-30 torx (all of the access holes are tight so I used a hex bit in a 1/4 inch drive)
for linkage bolts you need 2 13mm (I used both open /box and speed ratchet - you will see them in the picture)
for bushing bolts 2 8mm open / box (as I remember)
for all other 10 mm
modified floor jack - 'jenga blocks' lol

2. Getting the Spyder up in the air takes real caution. Ron is not kidding when he says it needs to be up 22-24 inches. From the pix you will see that the bar is back so the front is really up. Originally I tried to work under it on just the 8 inch ramps. There just wasn't enough room - period. Then my wife recalled we had a bunch of scrap wood from a fence build. Voila! Jenga blocks!!

First I made sure the rear wheel was well chocked and the parking brake set.

100_0767.jpg

Then I began building my "Jenga" blocks:
100_0770.jpg

The jack you see is one I modified a few years back to lift my Pacifica which had a high frame and a standard 16" would not get the wheel off the ground.

It is basically a HF floor jack with an aluminum cylinder slightly smaller than the jack's pad about 7" long - I bored a thru hole and topped it with a hockey puck countersunk to accept bolt and washer. It gave me just about 23' of lift (15 1/2 for the jack and the extension) which was 'just enuff'.

I placed the jack where the main frame member and the cross member are located. I stayed on the main frame member but I moved it off center alternatively left and right. That way I could lift a side a couple of inches place some 'blocks' then move to the other side. The blocks were large enough that the "jenga" tower was very solid.100_0769.jpg

Once up the question was how to get the underside panels off - so here is how they are fastened (took me a while to figure it out)

First I strongly urge you to remove the side panels and front bottom side panel on both sides. The large deflector panels Ron refers to have a 10 mm bolt/nut on the outboard lip. I found it nearly impossible to get a wrench on the nut from below. 5 minutes to take off the four side panels would have saved me an hour of dropping wrenches while on my back :( But I figured it out. LOL

There are three underbody panels you need to remove per Ron's instructions.

The smaller left side forward panel is held on by one of the speed nuts you will remove early on and 3 plastic rivets. Easy to find once you know there are three but took me a while to figure it out.

The two large deflector panels are held by two plastic rivets inboard on the frame and that pesky 10mm nut - you did remove those side panels right? :)

100_0768.jpg 100_0769.jpg 100_0771.jpg


The first picture shows the plastic rivets and you will notice that the panel also snaps to underside frame tubing. The bolt I am talking about does not show in the first picture but it is visible in the second two. I can tell you that you need 'skinny' tools and socket/drives as the access cutouts are not really large.

After you get the jacking done and panels off you are home free! The actual sway bar removal goes quickly and just as Ron describes.

Putting everything back is just a reverse of the process.

I will give you a caution - remove the 'jenga' blocks 1-2 inches at a time on each side. I got so confident near the end that I pulled about 5 at once and the Spyder started to tilt. After I got my heart started again - I went back to slow but sure.

Hope this helps anyone trying to install the bar. it is worth every penny - Ron has both a fine product and great support.

If you need larger pix PM me and I will email them to you.

Regards.
 
Wow..!!

you were not kidding...you must have unearthed every block of wood in your house. Who was protecting the furniture....?? :roflblack:
 
:shocked: Wow!
You are one very brave and determined garage wizard!! :2thumbs:
:congrats: on finding a way to, "git 'er dun!"
 
Glad you got it done and it didn't shift on you. I've seen to many videos in which the vehicle has fallen from using wood blocks like this. At jacks are fairly cheap with jack stands.

Bet it handles much better know.
 
Does anybody know how high an ATV lift can raise up a Spyder?
(The typical one that you'd get a Sears...)
I wonder if you could build a box framework to put on top o the lift in order to get enough room to do the job... :dontknow:
 
Most use a combination of ATV jack and Jack Stands. The ATV jack will usually get you about 14"~16". Then you put 2 jack stands under the front, let the ATV jack down, crib or otherwise add 6" ~ 8" to the ATV jack and lift again.

Then you can either lock the ATV jack or raise the jack stands and let the ATV jack back down. I prefer the 2nd method but as long as it's a safe lift, any method will do.

I had a customer say they ran the Spyder up the ramps on a trailer and it gave them enough room to do the job.
 
I'm starting to think that it might be easier to pull up under a block and tackle; grab the bike by the bars, and... :shocked:
 
Glad you got it done and it didn't shift on you. I've seen to many videos in which the vehicle has fallen from using wood blocks like this. At jacks are fairly cheap with jack stands.

Bet it handles much better know.

You are most certainly correct. This needs to be done very carefully otw it is unstable. I was very careful to use wood blocks that were both wider and longer than the contact patch. If you do not do that and you present an edge to the tire you will most certainly be wearing your Spyder. Everything has to be in-line and centered and the chocks have to be very tight.

I would not recommend this without putting some jack stands in a safety position. I did not do that and looking back that was a bit risky. One of the challenges that I think everyone will face is that most jacks and jackstands only go up about 16 inches and that is not enough.

The optimum way is obviously some type of car lift or an open pit like they use at the quicky lube places. Working under a car or the Spyder is risky business.

It handles much better now. The dealer checked the alignment and it had significant toe-out which really adversely affected the handling. It was very 'darty.' Now with the bar and proper toe-in it is much better. it still rocks back and forth with the road surface but it does not change direction as it used to.

I don't know why in rocks so much as the track is only 6 inches less than my Z-51 Corvette. So the Spyder track is not really that narrow.

Next change will be Elkas if I decide I cannot live with this.
 
Does anybody know how high an ATV lift can raise up a Spyder?
(The typical one that you'd get a Sears...)
I wonder if you could build a box framework to put on top o the lift in order to get enough room to do the job... :dontknow:

When we installed the swaybar on my '13 (as Bajaron's test pilot and Harvey was testing methods to change swaybars without using his tower lift), Harvey got my :spyder2:'s tires on 2 of the Craftsman professional ATV lifts and it gave pleanty of room to switch swaybars. That is what he does now when he's installing swaybars on the road.
 
Here is how I did it.... much more stable and just drove it up there... sorry cant get the picture to show up correctly
 

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