There are still toi many variables for engine wear. My concern for running the Rotax at lower RPM would be that it would cause more engine wear, rather than less. Higher gears are harder to turn snd if an engine is designed for high RPMs and forced to operate outside its zone, it will increase engine wear.
When my RT is at 4500 RPMs its smooth and responsive, but responsiveness drops at 4200 and I have to give it motr throttle to keep it happy. By going to a 30 tooth, I would have to stay in 4th, where I'm currently in 5th.
I like the thought process, but don't see it having the results you hope for. Another example... When my Spyder was running into 6 bars over the weekend, I would go into a lower gear, let the engine rev higher and have more leverage and it the temp guage would drop to 5 bars immediately.
Sounds counter to the argument made, but in reality these engines are happiest at higher revs and struggle at lower revs. At some speeds, it takes more throttle to keep them going, so tou msy see lower mileage than with the stock setup.
I'm curious to see how this turns out over time.
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