Hello folks,
Thank you for the great comments, and I will gladly address some questions concerning the build time delays.
Here at Elka, we build shocks for a multitude of product segments which include the following:
ATV's ( race and Utility)
Side by Side vehicles
Motorcycles
Spyders
Snowmobiles
...and a huge array of specialty products from Military application to ski chairs to boat seat suspension.
Within each of these product segments, there is a large number of vehicle makes and models that we build shocks for.
ATV's (race and Utility) - approx. 111 makes and models
Side by Side vehicles - approx. 33 makes and models
Motorcycles - approx. 100 makes and models (including Spyders)
Specialty products - approx 50-60 makes and models
With the different makes and models you see in your dealership on a daily basis, and the multitude of shock options we offer for each of these makes and models, we are looking at somewhere between 1500 to 2000 different applications.
If we prebuilt a shock absorber for EVERY single application that we offer shocks for, we would need a warehouse the size of a SuperWalmart just to stock this products....and I am not exaggerating
On a daily basis, we manufacture anywhere between 140 to 200 shock( 700-1000 shock absorbers per week) all by HAND. We have absolutely no automation at our production facility.
From the moment your order is placed, a bill of materials is produced and the production manager provides one of the production workers the BOM to start assembly. The parts are then picked and prepped for assembly for that particular order. Once the shock is assembled, it goes to the oil and bleed station where the shock is filled with oil and is then set on a bleeder to remove all or any air that is in the oil. From the bleed station, it moves on to the dyno station for testing and quality control. Once it is approved and stamped, it moves on to the spring station to be fitted with the appropriate spring station according to the customer’s specified weight or demands. Once the spring is installed, the shock goes to the shipping department where it is labelled and shipped to you the consumer.
Because of the sheer number of shocks that are ordered on a daily basis, the manufacturing process, from beginning to end, can range anywhere from 7 business days to 15 business days all depending on the volume at that particular time.
At this particular time, we have been fortunate enough to have received some rather large contracts as an OEM supplier from a large manufacturer, as well as a military contract which has required us to expand our manufacturing operations to allow us more efficiency at both the custom product manufacturing, as well as the OEM manufacturing side of our business.
These recent changes have caused some delays in our manufacturing process as we have done a complete gut of our plant, and restructured it to allow for more flow and efficiency in our shop.
We sincerely apologise for the delay, but I hope that this explanation offers you a better understanding of the pride we take in making sure our products are the absolute best products available on the market, and that we take the proper care in assembling every single Elka shock it deserves.
If you have any other questions or concerns, please do not hesitate to contact me at
[email protected]
Regards,
John @ Elka Suspension