. . . . in case anyone on this thread missed it, NJERNIE posted yesterday that BRP advised the use of a foam plug to solve this issue.
http://www.spyderlovers.com/forums/showthread.php?t=12934
Tom
BRP really has very little choice as a catch can is illegal. EPA requires that engine vapors be routed into the combustion cycle to be burned. The idea is to get the vapors out while leaving the oil in.
So the object is to;
1-vent the engine crank case - has to be done or you start losing gaskets
2-meet EPA requirements by routing vented gasses into combustion chamber.
3-Keep the oil in the crankcase and out of the air box
Obviously, BRP succeeded at #1 & #2 though failing to accomplish #3. So, it is really goal #3 that we are shooting for.
The catch can solves problem #1, & #3 but does not address requirement #2 as the vapors are vented to the outside. Is this really a big issue? No, not unless you have a very worn engine creating a lot of blowby vapors. It obviously does not concern me as I am using Lamont's catch can now.
The foam plug, if it works well, addresses all 3 issues. It was frankly my 1st thougth when we started seeing a lot of oil in our air box.
It is definitely the easiest and least expensive fix. The reason I did not try it is that Lamont's catch can was working very well and we weren't sure if the foam plug would cause other issues like restricting the vent hose too much, or getting sucked into the intake.
Why find this out the hard way?
The issue of the foam breaking down is also of concern. But this is more an issue of using the correct foam than a universal worry.
There are several foams designed specifically for oil. They are designed to be coated in oil for air filter applications on all kinds of vehicles (mostly off road). These foams will not break down or deteriorate in an oil environment.
It seems that those who have tried the foam plug approach (including BRP) have found that it does not restrict the venting process too much, nor does the foam plug get sucked into the intake.
Overall, if done properly, which is always important, it looks like the foam plug is a good fix. I may give it a try just to see for myself.
I would probably change it (or at least pull it out and check it) every time I changed or cleaned the air filter just to be sure all was well.