I've been looking at something like this. They come with or without a key. Just got to get up nerve to cut the hole in the seat.
http://www.ebay.com/itm/BILLET-POLI...Parts_Accessories&hash=item5d38e4b007&vxp=mtr
I just installed a gas door it is a very iffy deal. The problem is, the stock seat pan is not flat in back, it is very hard to cut. Tips:
1. Use a hole saw but rotate it by hand else it will fly away make sure to cut from the backside
2. You have to unstaple the seat vinyl and be very careful not to catch it with the saw
3. You will be cutting thru 4 layers of foam and vinyl, need a very sharp knife and a burr to round out the circle
4. Attaching the fuel door to the seat pan exposes the risk of the bolts scratching the tupperware
5. Make sure the fuel door has no ridges inside or it will not lay flush
6. The stock seat is not flat sided so the fuel door will force it to stretch
worst part
7. You cant put the door right over the gas filler due to the stitching and the curve of the seat pan. The gas nozzle will be at a 45 degree angle. Therefore make sure the hinge is on the right.
8. You cannot drill thru the vinyl seat cover. I had to cut cross hatches and push the bolts thru. Try to drill, even in reverse, it catches and will rip.
my advice, dont do it
I have found that a really really hot large nail will usually take care of the " hole in the vinyl problem ", then drill it out ......and as far as getting the bolts thru.......well even if they are the same size or a hair smaller just screw them in......a steel bolt will make it's own threads in plastic .....just sayin...MikeHi thanks for your PM
Your idea of mounting the door first then cutting the hole - I actually did a hybrid of that, I mounted the door with only one bolt and then tried to position it exactly and cut the hole, then install the other bolts..
The problem is, to mount the door, you have to cut at least one hole all the way through 3 layers of troublesome stretch vinyl plastic. You cant drill it, you cant cut it with a sharp knife unless you have LOTS of clearance. With the door already in place, its vey hard to get any tools in there - certainly not a burr on a Dremel.
Also, the holes have to be a size larger than the chrome ring holes or you will never get the bolts through. Did I mention you have to get the bolts at Ace hardware ? Another adventure.
The real show stopper though is the inability to position it right over the gas cap. CyncySpyders photo seems to show this problem. His looks exactly like mine.
I gave up and ordered an Ultimate seat.
......This door is 5 1/2 inches in diameter......Mike :thumbup:Not sure if you seen the other post today but I used this door: All Sales 6044GKL Billet Fuel Door Sold by Amazon.com LLC. I sanded then glued matching seat fabric onto it so it blends in and looks stock. It is the small door I could find so it fits the area much better as well. I left the perimeter screws in place and glued over them but not sure about it as they do show throw faintly. I may pull that area off and recover and fill the holes first. The vinyl helps keep the door insulated when it gets hot out so you don't burn the inside of your thigh after leaving it parked in the sun.
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