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Air compressor intake

tweeder

New member
I just acquired an 60 gallon air compressor. It's extremely loud from the intake, so I plumed in a 1/2" 90 and 1/2" pvc pipe 1.5' long outside. Works great I can now hear myself think while in the garage. My question is, am I suffocating the compressor by doing that? I don't want to overheat it and wreck it.
 
That's a pretty small air intake. The only way to calculate the size needed would include knowing the compressor displacement and compressor (not motor) rpm. A good seat of the pants measure would be to compare the time it takes to pump up to shut-off pressure. If it takes longer than without your piping, the intake is restricted.
 
That's a pretty small air intake. The only way to calculate the size needed would include knowing the compressor displacement and compressor (not motor) rpm. A good seat of the pants measure would be to compare the time it takes to pump up to shut-off pressure. If it takes longer than without your piping, the intake is restricted.

Ok, I'll try that. As for the intake size, the filter is right on the side of the head. I unbolted the two bolts and removed it and there was an opening for a 1/2" pipe. So I kept the same size opening but changed the distance the air would have to travel, which I think could cause it a harder time to breathe. It would be like breathing from 6" straw vs a 12" long straw, it would take more effort.
 
Ok, I'll try that. As for the intake size, the filter is right on the side of the head. I unbolted the two bolts and removed it and there was an opening for a 1/2" pipe. So I kept the same size opening but changed the distance the air would have to travel, which I think could cause it a harder time to breathe. It would be like breathing from 6" straw vs a 12" long straw, it would take more effort.
You are right that there is additional loss of flow and loss of pressure the longer a pipe is. This is due to what they call friction head...but it is far less significant with a gas like air than with a fluid such as water. I doubt a short increase in intake length will kill you, but it would pay to check.
 
Last I remembered it was somewhere along the

[h=1]Poiseuille's Law Calculation[/h]
Pressure DifferenceXRadius to the 4th power
Volume Flowrate=_______________________
8/pi X Length

the above is only applicable to laminar flow; so when you put in 90 degree elbows, laminar flow becomes turbulent.

The short version of this is that if the intake to the compressor is 1/2" then if you're going to make the air travel a length of pipe you need the pipe to be larger than the final intake track. Note that Scotty alluded to the same thing by suggesting timing the time it takes to come to working pressure, with and without the length of pipe.

He said it MUCH easier and more clearly than this long version. LOL
 
I timed it with the long pipe on vs off and it was about 15 secs longer to fill up with no pipe. How does that work unless the cold made a difference? I thermoed it as well and there was about a 10 degree increase with no pipe.
 
I timed it with the long pipe on vs off and it was about 15 secs longer to fill up with no pipe. How does that work unless the cold made a difference? I thermoed it as well and there was about a 10 degree increase with no pipe.
I wouldn't worry about it too much. Your compressor will wear a little more quickly, but this is not commercial use, so it should last you about forever. Another thing you could do is use a reducer coupling, increasing the pipe size to 3/4" or better. that would reduce your friction loss.
 
I wouldn't worry about it too much. Your compressor will wear a little more quickly, but this is not commercial use, so it should last you about forever. Another thing you could do is use a reducer coupling, increasing the pipe size to 3/4" or better. that would reduce your friction loss.

That though crossed my mind earlier, I think I'll go that route just to be on the safe side. Thanks for y'alls help.
 
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