Results 1 to 22 of 22
  1. #1
    Active Member
    Join Date
    Sep 2019
    Location
    illinois
    Posts
    306
    Spyder Garage
    0

    Default Cvt Belt Replacement

    Special tool required
    Attached Images Attached Images

  2. #2
    Active Member Greven's Avatar
    Join Date
    Oct 2019
    Location
    Sweden
    Posts
    219
    Spyder Garage
    0

    Default

    Thanks for sharing! That looks very simple and straight forward!

  3. #3
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    It is rather basic.

    Opening up one sheave, for the belt to go closer to center, allows the belt to slide over the edge of the other.

    Sheaves are supposed to be cleaned and checked for smoothness, versus ridges.
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  4. #4
    Active Member
    Join Date
    Sep 2019
    Location
    illinois
    Posts
    306
    Spyder Garage
    0

    Default

    Quote Originally Posted by SportsterDoc View Post
    It is rather basic.

    Opening up one sheave allows the belt to slide over the edge of the other.

    Sheaves are supposed to be cleaned and checked for smoothness, versus ridges.
    I wonder how much those special tools cost....most likely cheaper than the labor costs. Luckily I'm not close to needing them yet.

  5. #5
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    Both together about $40

    I prefer to do things myself...not just for cost consideration but tinkering is part of the ownership enjoyment...as well as getting better acquainted...and staying busy in retirement.

    My dad retired early at age 58 (his dad only lived to 66) and often commented that he did not know how he found time to do everything he wanted before retirement. He lived to 91.


    For a simple engine oil change, would a Can Am mechanic take the time to clean the magnetic drain plugs as thoroughly?
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  6. #6
    Active Member Greven's Avatar
    Join Date
    Oct 2019
    Location
    Sweden
    Posts
    219
    Spyder Garage
    0

    Default

    Quote Originally Posted by SportsterDoc View Post
    Both together about $40
    Very nice! That is less than I would have guessed

  7. #7
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    Example

    https://parts.adrenalinecycles.com/P...aspx?WID=10928

    This is on a Can AM Meverick, but same tool

    https://www.youtube.com/watch?v=M3slSbzq4nQ

    This video is what lead me to think that only the 8 mm bolt (8mm x 1.25 pitch x 50 mm + length) would be needed...but appears that hub is different.

    https://www.youtube.com/watch?v=xR838ZLGCuU

    See 3:10

    Still looking for video for Ryker
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  8. #8
    Active Member
    Join Date
    Sep 2019
    Location
    illinois
    Posts
    306
    Spyder Garage
    0

    Default

    Quote Originally Posted by SportsterDoc View Post
    Example

    https://parts.adrenalinecycles.com/P...aspx?WID=10928

    This is on a Can AM Meverick, but same tool

    https://www.youtube.com/watch?v=M3slSbzq4nQ

    This video is what lead me to think that only the 8 mm bolt (8mm x 1.25 pitch x 50 mm + length) would be needed...but appears that hub is different.

    https://www.youtube.com/watch?v=xR838ZLGCuU

    See 3:10

    Still looking for video for Ryker
    Practice raising the clam shell 1st. Ride your Ryker to real low fuel also. It's not tough, but plan on taking your time.
    https://www.youtube.com/watch?v=Mktc...UA4u8X8iDP-qLY
    And thanks for posting info....specially on price on where to buy the tools...I might do that soon.

  9. #9
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    Watched the clam shell lift video. Saw it once before, but did not remember where to find it.
    Took notes for each step, but not sure I captured all.

    Previously removed engine filter box, hood and glove box (not necessary without locking parking lever).

    After that,
    3 pins for each lower (kick) panels
    Loosen pivot screw (T30) each side
    8 screws to separate from frame:
    1 each side behind pivot screw
    2 more each side towards rear
    2 under seat - do not lift by seat
    Disconnect air hose by CVT filter, above funnel

    What did I miss?

    And, yes, best to not lift 40 pounds of fuel!

    Did not like to see prop against front of rear fender.

    Be good to know max prop length, to be able to precut 2x4.
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  10. #10
    Active Member
    Join Date
    Sep 2019
    Location
    illinois
    Posts
    306
    Spyder Garage
    0

    Default

    Quote Originally Posted by SportsterDoc View Post
    Watched the clam shell lift video. Saw it once before, but did not remember where to find it.
    Took notes for each step, but not sure I captured all.

    Previously removed engine filter box, hood and glove box (not necessary without locking parking lever).

    After that,
    3 pins for each lower (kick) panels
    Loosen pivot screw (T30) each side
    8 screws to separate from frame:
    1 each side behind pivot screw
    2 more each side towards rear
    2 under seat - do not lift by seat
    Disconnect air hose by CVT filter, above funnel

    What did I miss?

    And, yes, best to not lift 40 pounds of fuel!

    Did not like to see prop against front of rear fender.

    Be good to know max prop length, to be able to precut 2x4.
    The 2 X 4 in picture is 14" long. I used a 16" board the 1st time but that just moved the bracing point back further. On missing anything, you'll find that out while practicing. There is a way to tilt the shell higher, but I hope that is not needed to get to the belt. It involves loosening the steering column clamp, securing (strapping) the fuel tank, and keeping an eye on the fuel lines. I forgot about the fuel in the tank in this picture (until I went to lift it) so I think the 16" board did tilt it a little higher. Oh, don't forget the 2 x T30 down in front under radiator.
    Attached Images Attached Images

  11. #11
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    Is the 14 or 16" 2x4 against the seat platform?

    And yes, I missed the two T30 under the radiator facia.
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  12. #12
    Active Member
    Join Date
    Sep 2019
    Location
    illinois
    Posts
    306
    Spyder Garage
    0

    Default

    Quote Originally Posted by SportsterDoc View Post
    Is the 14 or 16" 2x4 against the seat platform?

    And yes, I missed the two T30 under the radiator facia.
    I can't recall but it was solid.

  13. #13
    Active Member
    Join Date
    Mar 2019
    Location
    Depoe Bay Oregon
    Posts
    135
    Spyder Garage
    0

    Default

    Thanks for the info, I have a belt and over 17,000 miles and know I am going to have to change it it soon. I also thought it could be done with just the 8mm bolt so it's good to know before hand.

  14. #14
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    Quote Originally Posted by oregoncoast View Post
    Thanks for the info, I have a belt and over 17,000 miles and know I am going to have to change it it soon. I also thought it could be done with just the 8mm bolt so it's good to know before hand.
    Very interested to learn of belt condition (particularly width) when you do change it.
    Also, what type of riding? I would expect much longer belt life cruising, compared to a lot of city start and stop.
    Photos encouraged!
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  15. #15
    Very Active Member
    Join Date
    Jun 2011
    Location
    Alamogordo, NM
    Posts
    698
    Spyder Garage
    0

    Default

    Quote Originally Posted by SportsterDoc View Post
    Very interested to learn of belt condition (particularly width) when you do change it.
    Also, what type of riding? I would expect much longer belt life cruising, compared to a lot of city start and stop.
    Photos encouraged!
    Ditto's
    Dean O
    Gran Pa Hoon
    Founder San Jose BMW
    Builder of the Motorcyclist Cafe Barn and Bunkhouse
    Alamogordo, NM

    '20 Spyder F3 L

  16. #16
    Active Member
    Join Date
    Sep 2019
    Location
    illinois
    Posts
    306
    Spyder Garage
    0

    Default

    Quote Originally Posted by oregoncoast View Post
    Thanks for the info, I have a belt and over 17,000 miles and know I am going to have to change it it soon. I also thought it could be done with just the 8mm bolt so it's good to know before hand.
    It would be a real bummer to tear into the project, lifting the clam shell etc. Then finding out that you need a couple special tools also. What looks like a bolt with end turned down has a spline on it also. I ordered the tools yesterday. I won't need them for awhile though.

  17. #17
    Active Member
    Join Date
    Mar 2019
    Location
    Depoe Bay Oregon
    Posts
    135
    Spyder Garage
    0

    Default

    I would say well over 90 percent of my miles are freeway speeds. Another thing it is very cool where I live, we have only hit 65 degrees once this year so far. But I do admit I get a little nervous about the long trips I take, most are 200 miles or more.

  18. #18
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    Quote Originally Posted by canamryder View Post
    It would be a real bummer to tear into the project, lifting the clam shell etc. Then finding out that you need a couple special tools also. What looks like a bolt with end turned down has a spline on it also. I ordered the tools yesterday. I won't need them for awhile though.
    Yes, prep is a large percentage of a project.
    From the video clip, I cannot figure out why the 8 mm, 1.25 pitch bolt has the special tip.
    It appears to go against the aluminum hub, with something to protect the hub, such as a coin.
    I may buy that at a hardware store and then buy BRP for the other part.
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  19. #19
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    Quote Originally Posted by oregoncoast View Post
    I would say well over 90 percent of my miles are freeway speeds. Another thing it is very cool where I live, we have only hit 65 degrees once this year so far. But I do admit I get a little nervous about the long trips I take, most are 200 miles or more.
    Sportster belt changes can be done relatively easily on the road, but I would not be pleased to change the CVT belt on the road.

    With cooler weather and longer rides, I would not be surprised if your belt could go 20,000 miles or more.
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  20. #20
    Very Active Member SportsterDoc's Avatar
    Join Date
    May 2020
    Location
    New Mexico
    Posts
    788
    Spyder Garage
    1

    Default

    It appears that the 708 200 720 "driven pully adapter" should be the same price at a Can Am dealer as on-line sources: $26.99.
    My closest dealer (Rancho Powersports) stocks it for $30.33.
    The dealer where I purchased the Ryker stocks it for $30.71 including taxes (~$28.37 without)

    Lookiing at this PDF of a Can Am CVT manual, which is NOT our transmission, but nonetheless quite informative, I see no reason to not use a standard 8 mm, 1.25 pitch bolt, at least 50 mm long. Somewhere I read 80 mm, so I will go for longer.

    https://static1.squarespace.com/stat...tch+manual.pdf
    23 Moto Guzzi V7-850 SE 23 Yamaha XT250 18 Yamaha Bolt R-Spec 22 Triumph Street Twin 20 CanAM Ryker 900 14 Honda CB1100 18 Yamaha XT250 16 Moto Guzzi V7 II 17 Yamaha TW200 12 Triumph Bonneville 02 Sportster 1200 Sport 03 Sportster 883 76 Honda CB750F 75 Honda CB360 70 Yamaha CT1 72 Yamaha CT2 72 Yamaha AT2/CT2 70 Honda SL350 70 Honda CL350 67 Honda CL160 67 Honda CB160 62 Honda CA110
    2020 900 , NGK 4218 iridium CR8EIX Matte black

  21. #21
    Registered Users
    Join Date
    Nov 2016
    Location
    Ontario
    Posts
    31
    Spyder Garage
    0

    Default

    Hi!i would like to know where did you take that picture from? Is it from a BRP manual?

  22. #22
    Very Active Member Sarge707's Avatar
    Join Date
    May 2009
    Location
    Connecticut
    Posts
    3,659
    Spyder Garage
    0

    Default

    How did the belt change go?? No video's yet and I'm getting close. I can buy the special tools and spend 3 afternoons if I need to BUT will the bike run with the new belt without BUDS2 code clearing??? If I can drive to the dealer (8) miles away to have them cleared!

    2015 F3 sm6, Custom Dynamics fender lights.

    Sea Doo GTI-SE 90 Jet Ski!!

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •